Joint Design
 

WE STRONGLY RECOMMEND THAT YOU CONTACT TRINETICS DESIGN TEAM TO OPTIMIZE YOUR SUCCESS FOR AN ORIENTATION WELD JOINT DESIGN. OUR GOAL IS TO PROVIDE YOU WITH A DESIGN THAT WILL MEET AND EXCEED THE QUALITY OF YOUR MOLDED PRODUCT.

CONSIDERATIONS:
1. Parts joint must be on a circular axis. Full rotation of part not required. This frees design typically limited by conventional spin welding.
2. Joint design should allow for sufficient collapse distance, insufficient collapse may cause external welding and possible flash resulting poor weld cosmetic quality when applicable.
3. Determine whether or not final orientation of parts is required.
4. Flash produced during the process should be taken into consideration. However, our process produces a minimal amount inherent to spinning only 1 or 2 revolutions.
5. Parting line must be parallel to the force applied by the driver. Typically, upper part half will be designed for use with drive features (areas for driver to engage part). Optional tooling availble that drives part without drive features.
6. Material selection may have an impact on joint design and welder type (orientation or inertial). Part must be designed so that there is no contact (other than the joint area) between the spinning part half and the fixtured part half.

Spin welder tongue and groove jointSpin welder tongue and groove joint (Orthographic)
Tongue & Groove: Good design for Inertial and Orientation Spin Welding. Design contributes to reasonable flash containment, which also enhances weld strength. When using Power Orientation welding, part halves may be loaded into lower fixture. This is not possible with Inertial Spin Welding.

 
Spin welder shear jointSpin welder shear joint (Orthographic)
Shear Joint: Good design for inertial spin welding. Not recommended for Oreientation spin weldingparticualrly if high strength and seal is a requirement.

Spin welder flanged jointSpin welder flanged joint (Orthographic)
Flanged Joint: Good joint for some flash containment and for part loading when using Orientation Spin welding. Both halves may be loaded into lower fixture for Power orientation welding.

 



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